Aviation

UL-CompPro: ultralight helicopter skids

An AMULET (1st call) project with East 4D Carbon Technology GmbH: skids made of filament-wound profiles and forged carbon connectors.

Status
In progress
Industry
Aviation – ultralight helicopters
Process
Filament-wound profiles + forged carbon connectors
Material
Carbon fibre
Volume
Research and development project
Scope
Design and manufacture of the connectors, cooperation on the structure
Partners
East 4D Carbon Technology GmbH
Funding
AMULET (1st call)

In the UL-CompPro project, run with East 4D Carbon Technology GmbH in the AMULET (1st call) programme, we are developing the skids of an ultralight helicopter.

The challenge

Helicopter skids must be light and still carry the landing loads. Elements with different functions – long profiles and nodes with complex shapes – are hard to make well with one process.

Carbon Design’s scope

  • Design and manufacture of forged carbon connectors
  • Cooperation with East 4D Carbon Technology GmbH on the skid structure

Technology

The profiles are made by filament winding and the connectors from forged carbon. The profiles carry bending thanks to fibres laid at a designed angle, and the connectors with complex 3D shapes are made in a short moulding cycle. The profiles are formed in one step with the connectors.

Status

Research and development project in the AMULET (1st call) programme – in progress.

UL-CompPro ultralight helicopter skid concept – front and side views
UL-CompPro skid concept – illustrative drawing.

Have a drawing or just an idea? We will tell you how to make it.

Tell us what the part has to do, how many you need and what the requirements are. We will reply with a proposed process, material and next steps – with no obligation, under NDA if needed.